High oil yield waste tyre pyrolysis plant to fuel oil carbon black and steel wires
Waste tyre Pyrolysis Plant is applied for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Batch Pyrolysis Plants for waste tires, rubber and plastic with daily capacity 5 -10 tons.
Raw Materials and Final Products and Its Usage.
Raw materials: Waste tyres, waste rubber and waste plastics, etc.
Final products: Steel wires, fuel oil, carbon black and sync gas...
The usage of the final products:
Steel wires: 12%-15% from tyres, to be sold or reprocessed
Fuel oil: Widely used in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. as fuel oil, or used for heavy oil generators to get electricity.
Carbon black: Crude carbon black can be used for construction bricks, or widely used as industrial carbon black N774, N660, N330 or color carbon after deep-process.
Technological Process
1.Tyre transported to reactor to pyrolyze.
2.Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
3.Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
4. Steel wire pulled out by winch, compressed into pieces, and do steel scrap process.
5. Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Factory required
| Working Power | 15-30KW ( Varies by Design and Capacity) |
| Area Cover | 300 square meters (L*W*H= 30M*10M*7M) |
| Labor need | 2-4 persons( Varies by Configurations) |
| Processing Time | Loading 2 hours, Processing 8-9 hours, Discharge carbon and steel 1.5 hour (Take 12 tons/day as sample) |
| Applicable Material | Waste tyre, Waste Rubber, Waste Plastic, all kinds of oil sludge, waste aluminiu, foil, electric cable, Waste Leather Offcut, Waste Acrylic(PMMA), etc... |
| Heating fuel | Pyrolysis Oil, Natural Gas, Electric , Coal, Firewood . |
Characteristics of waste tyre pyrolysis plant
1. High oil output rate 45%--55% with special catalyst formula and high tech.
2. Rapid condensers and large cooling area,assure you get much more and higher quality oil. diversiform cooling system (condensers or pipe pond) can be choose according to client's willingnes.
3. Dust-removing device -four levels dust processing system make sure no any population and the output smoking is the spray .more environmental protection. no-pollution.
4. Double tail-gas recycling and burning system, saving energy.
5. Q245R boiler plate, high temperature resistance, thickness reaches 14mm,guarantee 4-7 years service lives. and optional plate is Q245R.
Main Parts of Pyrolysis Plant
Reactor
Burning Room
Gas Separator
Condensers
Oil Tank
Cooling Tower
Sync Gas Recycling System
Waste Gas Burner
Smoke Scrubbers
Carbon Black Discharging System
Safety system:
1. Auto welding to improve working efficient, ensure machine quality, avoid accident.
2. Special design to avoid the jam with X-ray test, ensure safety running.
3. Vacuum system ensures the whole line working well.
Environmental protection:
1. Dust and sulfur removal system remove smoke and sulfur.
2. The exhaust gas (include methane to butane) will be directly recycled to furnace for fuel, no gas pollution.
High oil yield:
1. Three cooling processes ensure the oil gas liquefied sufficiently.
2. Catalyst chamber ensure the raw material pyrolysis totally.
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High Oil Yield Waste Tyre Pyrolysis Plant To Fuel Oil Carbon Black And Steel Wires Images
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